Why an overhaul of a metalworking machine pays off

Category : BLOG

Key Takeaways:

  • Cost-Effective Solution: Overhauling a machine is significantly less expensive than purchasing new equipment.
  • Prolonged Machine Life: Regular overhauls can extend the operational life of metalworking machines.
  • Improved Performance: Overhauls enhance machine accuracy, efficiency, and reliability.
  • Expertise Matters: Choosing an experienced service provider ensures quality and adherence to standards.
  • Compliance Assurance: Overhauled machines meet current health and safety regulations.

Conventional metal machine tools, such as lathes, milling machines, grinders, drills or boring machines, still play a very important role both in industrial production plants, repair plants at shipyards or mines, as well as in smaller service and production companies. This type of machine tools is an excellent tool for individual works, but they will also be perfect for serial production after modernization of the control to CNC.

metalworking machines overhaul

Maintenance of metalworking machines

Major overhaul restores the metalworking machines to practically to the new machine parameters, and costs much less than a new machine tool. It is therefore an excellent solution for companies that want to have an accurate and efficient machine while reducing the required costs.

A very important factor when deciding who to entrust the execution of such a renovation is therefore the experience, and thus the rich portfolio of the company that performs it. It is important that our contractor knows the specifics of the construction and operation of the entrusted machine tool and has access to original parts for machine tools. In addition, each metalworking machines overhaul must finally be adapted to the minimum health and safety requirements, which will be confirmed by a declaration issued by the company performing the renovation.

Metalworking machines repair by MultiMasz

At MultiMasz, we have been overhauling and modernizing metalworking machines for over 20 years. Most of all, we specialize in Polish TR – TPK – TCG – TCC FUM Poreba lathes, TUR50 – TUR630 – TUR710 FAT Wroclaw, Polish and German Schaudt, Jotes grinders, milling machines parts and many other conventional machine tools. Our portfolio is also filled with an individual projects with special purpose machine tools.

The scope of the general metalworking machines repair includes, first of all, the mechanical part with the replacement or regeneration of parts and bearings; electrical – including the replacement of all wiring and the construction of a new electrical cabinet, regeneration of the tailstock, grinding of all sliding surfaces and derivation of the machine geometry in accordance with FAT (Factory Acceptance Test).

Check also: metal grinding machines.

FAQ:

What is a major overhaul of a metalworking machine?
A major overhaul involves restoring a metalworking machine to nearly new operational parameters. This process includes replacing or regenerating mechanical parts, updating electrical systems, and ensuring the machine meets current safety standards. The goal is to enhance performance and extend the machine’s lifespan at a fraction of the cost of purchasing new equipment.

Which machines can benefit from an overhaul?
Conventional metalworking machines such as lathes, milling machines, grinders, drills, and boring machines are prime candidates for overhauls. These machines remain valuable in various industries, including manufacturing, shipyards, and repair shops, due to their robustness and versatility.

What does the overhaul process entail?
The overhaul process typically includes: Mechanical Restoration: Replacing or regenerating parts and bearings; Electrical Upgrades: Replacing all wiring and constructing a new electrical cabinet; Precision Work: Regenerating the tailstock and grinding all sliding surfaces; Geometry Calibration: Aligning the machine geometry in accordance with Factory Acceptance Test (FAT) standards. This comprehensive approach ensures the machine operates like new, with improved accuracy and reliability.

Why is experience important in the overhaul process?
Entrusting the overhaul to a company with extensive experience is crucial. Such companies possess in-depth knowledge of the machine’s construction and operation, ensuring the use of original parts and adherence to safety regulations. This expertise guarantees a high-quality refurbishment that meets current standards.

What are the benefits of overhauling a metalworking machine?
Overhauling offers several advantages: Cost-Effectiveness: Achieves near-new performance at a significantly lower cost than purchasing new equipment; Extended Lifespan: Prolongs the operational life of the machine, maximizing return on investment; Enhanced Performance: Improves accuracy, efficiency, and reliability, leading to better product quality; Compliance: Ensures the machine meets current health and safety standards, reducing legal and operational risks. These benefits make overhauling a practical and strategic choice for many businesses.


About the author

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MultiMasz

MultiMasz is a privately-owned company with over 20 years of experience in the machine tools industry. We provide a wide range of spare parts and accessories for European-origin machine tools and specialize in the repair, maintenance, and overhaul of lathes, grinding machines, and milling machine components.

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